All pipework was carried out to PED CAT I.

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Material Supply –RES supplied all Flanges PN100 & PN16 weld neck sch 10 & 40, SMS fittings & o/d pipe long radius bends & unions. grade 316 sch40 (seamless), reducers, tees, elbows, high pressure food quality gaskets, various sizes & length of B8 M stud’s nuts washers for flange connections, bracket material with clips, white wall penetrations, up stands.

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Stress analysis - We carry out stress analysis for all pipe work. Comprehensive pipe stress analysis using Caesar II software. Typically, a computational STATIC analysis methodology to requirements of the appropriate Piping Code presumed BS EN-13480.

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Structural Design – We calculate all additional loadings for the new Pipework and bracketry to be identified for the client to enable the suitability of the existing structure.

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As built drawings –From the indicative model, we carried out as built drawings in 2 d formats.

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Manufacturing code - All pipework  manufactured to BS EN 13480 2012

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Welding - All welding  carried out by coded welders to BS EN 287 -1

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Hydraulic testing - We carried out a 150 bar Hydraulic pressure test in our workshop in accordance B.S EN -13480 - 5 complete with the Inspection Test Plan issued.

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Pneumatic testing - We carried out 110 bar  pneumatic pressure test on site using N2 bottles, procedures in accordance B.S EN -13480 - 5 complete with Inspection Test Plan issued.

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NDT Testing

RES  carry out the following NDT to comply with PED requirements.

Pressure test of spool / 10% x-ray of butt welds / DYE PEN (on site to code)

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Documentation issued.

Material & weld mapping.

Pressure test certificates.

Welders’ qualifications and approved weld procedures.

Final pressure test documentation.

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At RES, we strive to deliver high-quality results and exceed expectations. Our team is experienced and skilled in handling various projects, and we are confident in our ability to successfully complete the task at hand.

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We understand the importance of providing evidence to showcase our expertise and track record. We are committed to maintaining transparency and ensuring that our clients have full confidence in our abilities.

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As part of the project we were to act as Principal contractor under CDM 2105, the client provided preconstruction information and we developed a CDM induction, issued to everyone o the project, and developed a detailed construction phase plan, we then engaged a third party to be based on site to manage the CDM and update the plan.

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With additional works the project value was just under £300,000. We had full time site set up, as well as the CDM advisor we had a full time supervisor and dedicated project manager, NDT included Xray’s and a detailed documentation pack to be issued on completion, at which point CDM responsibilities were passed to the client.